Thanks for the good information. I made sure to mold the wad so it would fit in the round cavity spanning the lipped rounded bottom of the coke can and the central portion of rounded breech face. In other words, none of the wadding was touching the barrel walls. Of course what happened at the moment of firing when the can and wad began their movement in the barrel is an entirely different matter, so your precaution about possible increased pressure should not be ignored.
Here's a picture of the coehorn (the one on the right):

I like your idea of incorporating the wad into the foil wrap powder charge. As far as wads fouling the barrel, this is probably less of an issue with a mortar since it's wide short chamber make cleaning and inspection in the field fairly easy.
And so, what to do with that stuck ball? Why of course you cut the tube in half and make 2 mountain howitzers!